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Heavy-Duty Automatic Car Wash System KM-H3
km/h

Product Overview
Dedicated for ore cars, coal haulers, and aggregate trucks. Industrial-grade design with superior cleaning power.
KM-H3 Heavy-Duty Vehicle Washing System, designed for ore trucks, coal haulers, and gravel trucks. Industrial-grade construction ensures durability, powerful cleaning removes stubborn stains, and wear-resistant design withstands harsh environments.
1. Product Overview
Introducing the all-new, upgraded Kaimelon KM-H3 Heavy-Duty Fully Automatic High-Pressure Cleaning System, custom-engineered for 100-ton-class specialized vehicles such as mining dump trucks, coal transport heavy-duty trucks, aggregate haulers, and port freight vehicles. The system features a through-passage design: drivers enter the cleaning zone at low speed, where photoelectric sensors automatically trigger the full spray cycle. As soon as the vehicle exits, the system shuts down instantly—requiring zero manual intervention throughout the process. The KM-H3 utilizes a layered, 3D high-pressure spray architecture with three dedicated modules: side-body high-pressure rinsing, full undercarriage high-pressure jetting, and specialized tire/wheel high-pressure spraying. It delivers enhanced pressure to thoroughly clean mud-prone areas below 1.2 meters from the ground, effectively stripping away heavy mineral residue, coal dust, sand, and silt. Heavy-duty vehicles in mining and coal sites typically carry 50–100 tons and often require washing while fully loaded. Many are equipped with dust covers and feature complex shapes, protruding parts, and numerous external accessories. Conventional brush-based wash systems risk damaging tarps, side mirrors, and paintwork, creating dual hazards of equipment damage and vehicle scratches. To address these challenging conditions, the KM-H3 employs a pure high-pressure, contactless cleaning solution that eliminates all risks associated with brush contact. It adapts seamlessly to irregular shapes, protruding components, and various vehicle dimensions. Equipped with three main high-pressure water jet racks plus multiple side sprays and undercarriage boost circuits, the KM-H3 generates powerful water impact to rapidly remove large areas of accumulated dirt. Its reinforced load-bearing frame can stably support fully loaded 100-ton vehicles during cleaning. Designed for continuous, uninterrupted operation, the system offers stable automation, minimal downtime, compact footprint, and easy installation. Widely deployed in open-pit mines, thermal power plants, aggregate yards, coal facilities, and freight terminals, the KM-H3 is the standardized, compliance-ready solution for industrial dust suppression and fleet sanitation.
II. Core Functional Advantages of the Complete Machine
High-power, ultra-high-pressure pump station paired with multiple 3D high-pressure water jet nozzles for powerful penetration and thorough removal of mud and coal ash from vehicle bodies.
Infrared photoelectric sensors enable automatic water supply start/stop. Sprinklers activate when vehicles enter and shut off immediately upon departure, ensuring fully intelligent, unattended operation.
Brushless contact cleaning design that won't scratch your factory paint, eliminating scratches on side mirrors, canvas roofs, and vehicle edges.
Independent chassis and dual-side tire pressure washing assembly for deep cleaning of wheel rim gaps and heavy mud accumulation on the undercarriage.
Drive-through tunnel with wash-on-demand mode, high-efficiency assembly-line operation, and impressive daily vehicle throughput.
Cost-effective cleaning equipment for heavy-duty industrial and mining scenarios. Moderate upfront investment, low long-term maintenance and parts replacement costs, delivering superior total cost of ownership.
Industrial-grade core electrical and hydraulic components ensure stable, reliable operation in harsh, high-dust mining environments.
Optional high-volume, high-power air-drying unit available to quickly remove water residue after washing and reduce manual wiping.
Optional sewage sedimentation and circulation treatment system available; filters and recycles wash water to significantly reduce tap water consumption on-site.
Integrated water-saving layout with per-vehicle consumption control, meeting environmental protection, water conservation, and dust suppression standards for industrial and mining sites.
III. Complete Equipment Technical Specifications
Parameter Categories | Detailed Specifications |
|---|---|
Full Device Name | Shanghai Kaimelong New KM-H3 Heavy-Duty Non-Contact Tunnel Car Wash Machine |
Compatible vehicle models | Mining dump trucks, coal haulers, sand and gravel transporters, power plants, ports, and other heavy-duty special vehicles ranging from 50 to 100 tons. |
Vehicle Cleaning Size Limit | Unlimited length, 2500mm width, 3700mm height |
Overall External Dimensions | Length 4400mm × Width 4600mm × Height 4000mm |
Space required for site installation | Length 14000mm × Width 5000mm × Height 5000mm |
Water consumption per vehicle per trip | 300–500L |
Max cleaning trips per hour | 40–80 units |
Whole-System Power Supply Standard | AC380V Three-Phase Five-Wire, Total Power 40KW |
Drying accessory configuration | Powerful air-drying unit is an optional add-on. |
Car Wash Mode | High-pressure brushless tunnel automatic cleaning; equipped with an integrated intelligent computer control system |
Chassis manufacturing material | Heavy-duty galvanized steel frame for full-unit load bearing; long-lasting rust and corrosion resistance designed for dusty and humid environments. |
High-Pressure Water Supply Pump Set | High-flow, ultra-high-pressure power pump station from a top-tier brand with stable and powerful water output pressure |
Core Electrical Components | International electrical components from Schneider Electric (France), Mitsubishi Electric (Japan), Omron, Airtac (Taiwan), Banner Engineering (USA), Turck (Germany), and Open Automation (Taiwan). Includes contactors, relays, transformers, residual current circuit breakers, variable frequency drives, photoelectric sensors, PLC safety systems, automatic equipment fault alarms, vehicle detection recognition, and photoelectric positioning modules. |
Standard Hardware Configuration | 3 sets of main high-pressure flushing frames, 4 sets of tire lateral high-pressure spray racks, 5 sets of undercarriage pressurized flushing frames, fully computerized intelligent control host, all-domain high-pressure side-flushing system, heavy-duty undercarriage powerful spray assembly, and deep-tire high-pressure cleaning system. |
IV. Comprehensive Model Summary
The new Kaimelon KM-H3 Heavy-Duty Contactless Channel Car Wash is engineered for 100-ton-class mining, coal, and port trucks. Its brushless high-pressure spray system eliminates the risk of damage to tarps, side mirrors, and irregular vehicle shapes. The reinforced load-bearing frame supports fully loaded vehicles during cleaning, while its multi-level high-pressure water network ensures thorough, all-angle mud removal from the undercarriage, tires, and body. This continuous-flow design significantly boosts fleet turnover efficiency in industrial yards. Featuring a galvanized, rust-resistant chassis built to withstand harsh, dusty environments, the unit can be paired with air-drying and water-recycling modules to balance cleaning performance, equipment durability, and water conservation. It is the preferred automated solution for mines, quarries, power plants, and freight terminals to manage muddy truck traffic and control road dust.