Heavy-Duty Truck Car Wash System

Heavy-Duty Truck Car Wash System

Tailored professional car wash system solutions

High-Tech Enterprise

High-Tech Enterprise

Certified under ISO9001 Quality Management System, ISO14001 Environmental Management System, and ISO45001 Occupational Health and Safety Management System

Brush-type automatic car wash

Brush-style automatic car wash

Efficient cleaning for a variety of vehicle types

Engineering Vehicle Wheel Washing Machine

Engineering Vehicle Wheel Wash Machine

Specialized equipment for cleaning construction vehicles

Heavy-Duty Automatic Car Wash System KM-H3

km/h

KM-H3 Heavy-Duty Automatic Car Wash System - Main Image

Product Overview

Dedicated for ore cars, coal haulers, and aggregate trucks. Industrial-grade design with superior cleaning power.

KM-H3 Heavy-Duty Vehicle Washing System, designed for ore trucks, coal haulers, and gravel trucks. Industrial-grade construction ensures durability, powerful cleaning removes stubborn stains, and wear-resistant design withstands harsh environments.

1. Product Overview

Introducing the all-new, upgraded Kaimelon KM-H3 Heavy-Duty Fully Automatic High-Pressure Cleaning System, custom-engineered for 100-ton-class specialized vehicles such as mining dump trucks, coal transport heavy-duty trucks, aggregate haulers, and port freight vehicles. The system features a through-passage design: drivers enter the cleaning zone at low speed, where photoelectric sensors automatically trigger the full spray cycle. As soon as the vehicle exits, the system shuts down instantly—requiring zero manual intervention throughout the process. The KM-H3 utilizes a layered, 3D high-pressure spray architecture with three dedicated modules: side-body high-pressure rinsing, full undercarriage high-pressure jetting, and specialized tire/wheel high-pressure spraying. It delivers enhanced pressure to thoroughly clean mud-prone areas below 1.2 meters from the ground, effectively stripping away heavy mineral residue, coal dust, sand, and silt. Heavy-duty vehicles in mining and coal sites typically carry 50–100 tons and often require washing while fully loaded. Many are equipped with dust covers and feature complex shapes, protruding parts, and numerous external accessories. Conventional brush-based wash systems risk damaging tarps, side mirrors, and paintwork, creating dual hazards of equipment damage and vehicle scratches. To address these challenging conditions, the KM-H3 employs a pure high-pressure, contactless cleaning solution that eliminates all risks associated with brush contact. It adapts seamlessly to irregular shapes, protruding components, and various vehicle dimensions. Equipped with three main high-pressure water jet racks plus multiple side sprays and undercarriage boost circuits, the KM-H3 generates powerful water impact to rapidly remove large areas of accumulated dirt. Its reinforced load-bearing frame can stably support fully loaded 100-ton vehicles during cleaning. Designed for continuous, uninterrupted operation, the system offers stable automation, minimal downtime, compact footprint, and easy installation. Widely deployed in open-pit mines, thermal power plants, aggregate yards, coal facilities, and freight terminals, the KM-H3 is the standardized, compliance-ready solution for industrial dust suppression and fleet sanitation.

II. Core Functional Advantages of the Complete Machine

  • High-power, ultra-high-pressure pump station paired with multiple 3D high-pressure water jet nozzles for powerful penetration and thorough removal of mud and coal ash from vehicle bodies.

  • Infrared photoelectric sensors enable automatic water supply start/stop. Sprinklers activate when vehicles enter and shut off immediately upon departure, ensuring fully intelligent, unattended operation.

  • Brushless contact cleaning design that won't scratch your factory paint, eliminating scratches on side mirrors, canvas roofs, and vehicle edges.

  • Independent chassis and dual-side tire pressure washing assembly for deep cleaning of wheel rim gaps and heavy mud accumulation on the undercarriage.

  • Drive-through tunnel with wash-on-demand mode, high-efficiency assembly-line operation, and impressive daily vehicle throughput.

  • Cost-effective cleaning equipment for heavy-duty industrial and mining scenarios. Moderate upfront investment, low long-term maintenance and parts replacement costs, delivering superior total cost of ownership.

  • Industrial-grade core electrical and hydraulic components ensure stable, reliable operation in harsh, high-dust mining environments.

  • Optional high-volume, high-power air-drying unit available to quickly remove water residue after washing and reduce manual wiping.

  • Optional sewage sedimentation and circulation treatment system available; filters and recycles wash water to significantly reduce tap water consumption on-site.

  • Integrated water-saving layout with per-vehicle consumption control, meeting environmental protection, water conservation, and dust suppression standards for industrial and mining sites.

III. Complete Equipment Technical Specifications

Parameter Categories

Detailed Specifications

Full Device Name

Shanghai Kaimelong New KM-H3 Heavy-Duty Non-Contact Tunnel Car Wash Machine

Compatible vehicle models

Mining dump trucks, coal haulers, sand and gravel transporters, power plants, ports, and other heavy-duty special vehicles ranging from 50 to 100 tons.

Vehicle Cleaning Size Limit

Unlimited length, 2500mm width, 3700mm height

Overall External Dimensions

Length 4400mm × Width 4600mm × Height 4000mm

Space required for site installation

Length 14000mm × Width 5000mm × Height 5000mm

Water consumption per vehicle per trip

300–500L

Max cleaning trips per hour

40–80 units

Whole-System Power Supply Standard

AC380V Three-Phase Five-Wire, Total Power 40KW

Drying accessory configuration

Powerful air-drying unit is an optional add-on.

Car Wash Mode

High-pressure brushless tunnel automatic cleaning; equipped with an integrated intelligent computer control system

Chassis manufacturing material

Heavy-duty galvanized steel frame for full-unit load bearing; long-lasting rust and corrosion resistance designed for dusty and humid environments.

High-Pressure Water Supply Pump Set

High-flow, ultra-high-pressure power pump station from a top-tier brand with stable and powerful water output pressure

Core Electrical Components

International electrical components from Schneider Electric (France), Mitsubishi Electric (Japan), Omron, Airtac (Taiwan), Banner Engineering (USA), Turck (Germany), and Open Automation (Taiwan). Includes contactors, relays, transformers, residual current circuit breakers, variable frequency drives, photoelectric sensors, PLC safety systems, automatic equipment fault alarms, vehicle detection recognition, and photoelectric positioning modules.

Standard Hardware Configuration

3 sets of main high-pressure flushing frames, 4 sets of tire lateral high-pressure spray racks, 5 sets of undercarriage pressurized flushing frames, fully computerized intelligent control host, all-domain high-pressure side-flushing system, heavy-duty undercarriage powerful spray assembly, and deep-tire high-pressure cleaning system.

IV. Comprehensive Model Summary

The new Kaimelon KM-H3 Heavy-Duty Contactless Channel Car Wash is engineered for 100-ton-class mining, coal, and port trucks. Its brushless high-pressure spray system eliminates the risk of damage to tarps, side mirrors, and irregular vehicle shapes. The reinforced load-bearing frame supports fully loaded vehicles during cleaning, while its multi-level high-pressure water network ensures thorough, all-angle mud removal from the undercarriage, tires, and body. This continuous-flow design significantly boosts fleet turnover efficiency in industrial yards. Featuring a galvanized, rust-resistant chassis built to withstand harsh, dusty environments, the unit can be paired with air-drying and water-recycling modules to balance cleaning performance, equipment durability, and water conservation. It is the preferred automated solution for mines, quarries, power plants, and freight terminals to manage muddy truck traffic and control road dust.

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